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The SHOCKING Promise of MAGNESIUM Batteries: Will They Revolutionize Electric Cars?

Unlocking Longer Drives and Lower Costs With the Game-Changing Magnesium Battery Breakthrough

MG reveals how its electric car batteries are built -, MG reveals how its electric car batteries are built -

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The electric vehicle (EV) industry may be on the verge of a major transformation.

For years, lithium-ion batteries have dominated, powering everything from compact city cars to luxury SUVs. Now, magnesium batteries are emerging from research labs and pilot production lines, promising to reshape not just EVs, but also global supply chains, manufacturing costs, and environmental impact.

Big news:

Why is magnesium attracting so much attention? First, it is abundant — magnesium is the eighth most common element in Earth’s crust.

Unlike lithium, which is concentrated in a few countries and often subject to geopolitical tensions, magnesium can be sourced more widely and cheaply. This abundance means lower raw material costs and less risk of supply bottlenecks or price spikes.

But magnesium’s advantages go beyond availability. The first vehicle-ready magnesium battery prototypes are now leaving R&D labs.


These batteries use a magnesium anode and draw oxygen from the air as a cathode. The result is a higher energy density than lithium-ion batteries, allowing EVs to travel farther on a single charge — potentially easing range anxiety for drivers.

Safety is another key selling point. Lithium-ion batteries are known for their occasional tendency to overheat or catch fire.

Magnesium batteries avoid these risks; their chemistry does not support runaway heating, making them inherently less prone to thermal events. Early models have also demonstrated impressive durability, with over 1,000 charge cycles and minimal performance loss.

Cost could be a game-changer as well. Magnesium-air batteries are lighter and require less protective casing, which can reduce vehicle weight and improve efficiency. Simpler manufacturing processes and widely available materials could make EVs more affordable, broadening access to clean transportation.


Research Progress, Challenges, and Future Outlook

Research teams around the world are driving these advances.


This is huge:

At Tohoku University in Japan, scientists are experimenting with sulfur-based cathodes and specialized electrolytes to boost performance and extend battery life. In Canada, the University of Waterloo is developing electrolytes that enable faster charging and higher voltages — crucial features for demanding EV applications.

In South Korea, the Korea Institute of Science and Technology is focused on increasing energy density while improving safety and longevity.

Meanwhile, collaborations between Toyota’s North American research arm and the University of Houston are exploring organic cathodes and innovative boron cluster electrolytes designed to rival or surpass today’s lithium-ion technology.

Environmental impact is another important factor. Magnesium mining produces fewer toxins and requires less energy per ton extracted compared to lithium. At end-of-life, magnesium batteries pose lower contamination risks than their lithium-based counterparts.

However, challenges remain before magnesium batteries can dethrone lithium-ion power packs.

Researchers are working to reduce self-discharge rates, improve conductivity at the cathode, stabilize reactive sulfur components, and refine electrolyte formulas for maximum efficiency.

There is also a push to prevent magnesium production from becoming concentrated in a single region — a lesson learned from current lithium supply chains.

Despite these hurdles, momentum is building quickly. If ongoing research delivers as promised — and if manufacturers can scale up production without major setbacks — magnesium batteries could lower costs for car buyers and boost national energy security.

With working prototypes already demonstrating real-world potential, magnesium may soon spark the next era of electric vehicles.

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